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Marzoli All Geared Up For India ITME 2016 With Top Indian Spinners As Its Customers

• By  Textile Excellence
• October 27, 2016

Marzoli is all geared up for displaying the capabilities in the forthcoming India ITME exhibition December 2016. Marzoli enjoys the status of being reputed textile machinery manufacturers in the world and have leading textile companies as their customers across the globe including India.

The story dates two-and-a-half years back when in March 2014, Marzoli’s major and prestigious client Sintex launched a new project to increase its spinning capacity. The project comprised the establishment of three new spinning mills with a total capacity of 300,000 spindles. While the company had selected several suppliers for its three different units, for roving operations it decided to rely only on Marzoli for its three spinning mills. 

According to BB Sharma, CEO Sintex Textile Division, “Efficient and reliable roving frames are of the utmost importance for the overall efficiency and productivity of the spinning mill. So in Sintex the choice of the right roving frame supplier was taken with the maximum care. Marzoli’s roving frame is known to be one of the best and most reliable machine available in the market.” 

The quality of product that emanated from Marzoli was so excellent that in January 2016 Sintex extended the project. The new plan now includes 9 units for a total of over 900,000 spindles to be installed in the next 3 years. In February 2016 Sintex Textile Division ordered from Marzoli another 43 FT6D roving frames.

In the first two quarters of 2016 all 48 Marzoli roving frames of Unit I, II and III have been erected and started and today they are efficiently producing over 160 tons of world class roving per day.

The FT6D roving frame with automatic doffing, the machine that has been installed in all the new spinning units of Sintex Textile Division, is one of the most advanced roving frames available today on the market. Its special drive system allows reduction of mechanical friction among components and vibrations, thereby entailing higher efficiency, substantial energy savings and high quality of roving. All the motors are controlled by the central computer which guarantees the perfect coordination of all working organs: spindles, flyers, drafting system and bobbin rail; thereby entailing a precise bobbin formation.

All technological parameters (twist, roving tension, bobbin build up, rail movement and flyers speed) can be inserted directly on the touch screen, entailing a great ease of use and outstanding flexibility. All the production recipes are stored and can be recalled saving time during lot changes. Automatic doffing is performed in less than three minutes, keeping downtime to a minimum.

The creel is equipped with hexagonal rollers specifically designed to prevent sliver false drafts. The drafting unit has pneumatic pressure arms which exert a constant load for every spinning position. This along with the special cleaners for the drafting rollers, guarantee a perfect control of the sliver during drafting.

The Marzoli FT6D roving frames are equipped with special individual sensors that make suction no longer necessary. On standard roving frames suction is required in order to capture the broken roving which is then detected by the photocell that stops the machine. With Marzoli individual sensors the broken roving is immediately detected and does not need to be captured by the suction nozzles. Suction is therefore eliminated and the client can draw on a further energy saving of 4 KWH. Furthermore, the individual sensors, unlike the single photocell of traditional machines, do not stop the roving frame in case dust passes in front of them and guarantee an immediate stop in case of overlapping of the roving.

In addition, these roving frames are also equipped with new software platforms that are capable of remote management and predictive maintenance.

Textile Excellence