Shahi
Exports has partnered with US-based Innovo Fiber LLC to scale the Fibre52
cotton pretreatment technology across its integrated textile operations.
The
move marks the largest industrial-scale deployment of the technology globally
and a significant step forward in lower-impact cotton processing at scale.
The
partnership combines Fibre52’s patented biochemistry platform with Shahi’s
manufacturing scale to advance more resource-efficient cotton processing within
large-scale textile production.
Fibre52
aims to address the resource-intensive cotton pretreatment stage by introducing
a drop-in, low-temperature system that uses ZDHC MRSL
v3.1 and OEKO-TEX-approved chemistries. The process can preserve the natural
wax and softness of cotton fibre while eliminating the use of caustic soda and
reducing resource intensity compared to conventional pretreatment.
Following
trials as early as 2024, Shahi has reported reductions of approximately 25% in
water consumption and 49% in steam consumption compared to conventional
pretreatment systems.
As
part of the scale-up roadmap, Shahi plans to transition approximately 25% of
its knit processing capacity to the Fibre52 pretreatment system, representing
close to 3,000 tons per annum. This marks the shift from controlled trials to
industrial adoption within a large, vertically integrated manufacturing
environment.
Laura
Thornquist, President of Innovo Fiber, Fibre52’s parent company, said:
“What makes this partnership unique is not just the technology, but the
alignment of vision. Shahi and Fibre52 came together with a shared commitment
to rethinking cotton processing at scale. When innovation capability and
manufacturing discipline work in sync, real transformation becomes possible.”
Anant
Ahuja, director of ESG and sustainability at Shahi Exports, added: “This
collaboration reflects the value of close partnership. The Fibre52 team brought
a different approach, and Shahi focused on how it could work within our
production environment. Together, this has progressed from early validation to
measurable production outcomes. It is encouraging to see how sustainability and
performance can come together at an industrial scale.”
Anant Ahuja, director of ESG and sustainability at Shahi Exports, added: “This collaboration reflects the value of close partnership. The Fibre52 team brought a different approach, and Shahi focused on how it could work within our production environment. Together, this has progressed from early validation to measurable production outcomes. It is encouraging to see how sustainability and performance can come together at an industrial scale.”
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